Investing in automated centrifuge controls is a big step forward for any facility. But even the most advanced technology is only as effective as the people operating it.
In this post, we’ll explore how to effectively implement automation training that helps your team master centrifuge controls — from understanding the technology to hands-on learning.
What centrifuge automation actually does
Automated centrifuge controls are the brains behind your operation. Here’s a breakdown of what they do:
PLC (Programmable Logic Controller) and HMI (Human-Machine Interface): Think of the PLC as the machine’s “brain” and the HMI as the “dashboard” operators use to interact with it. Together, they manage machine functions, track performance, and provide real-time alerts.
Variable Frequency Drives (VFDs): VFDs control motor speed to match process needs. This improves energy efficiency, reduces wear on equipment, and allows finer control over separation processes.
Control Panels: Modern panels consolidate these technologies, offering intuitive menus, visual process feedback, and safety interlocks.
The difference between running equipment and optimizing it
There's a critical difference between simply running equipment and truly optimizing it. Understanding how to adjust parameters for different feed materials, recognize early warning signs of issues, and fine-tune settings for maximum efficiency — that's where trained operators deliver real ROI on your automation investment.
Building a training foundation
Not every operator approaches automation with the same level of comfort. Some adapt quickly, while others need more time and support. Understanding existing skill gaps — whether it's basic computer literacy, process knowledge, or troubleshooting abilities — helps create realistic learning paths tailored to different roles. Your lead operator might need deep training on adjusting PLC parameters, while other team members simply need to understand basic HMI navigation and alarm responses.
That’s why training should begin with an honest assessment of your team. Identify employees who are naturally inclined toward automation and who might serve as future peer mentors. This upfront work lays the groundwork for a smoother transition, ensuring that no one is left behind and everyone has the tools they need to succeed.
Hands-on centrifuge training strategies
The most effective way to train operators in automation is through hands-on practice. At Separators, we design training around live production scenarios. Operators learn startup and shutdown procedures, alarm responses, and basic troubleshooting in small groups, where they can ask questions freely. Training is paced carefully — beginning with observation, moving into assisted operation, and eventually leading to independent control.
Facilities transitioning from analog systems should expect a learning curve of about 7 to 30 days, depending on the level of automation. For teams familiar with similar controls, the adjustment can take as little as a day. The software our technicians provide focuses on being user-friendly and straightforward, making the learning curve as manageable as possible for your team.
Ongoing support and development
Training shouldn’t end after startup. Long-term success comes from building a culture of continuous learning and support. Facilities that invest in developing their own documentation — such as schematics, process parameters, HMI guides, and standard operating procedures — create valuable resources for both new and experienced operators. While advanced documents like PLC programs and VFD parameters aren’t required daily, having them on hand can save time when troubleshooting.
Best practices also play a key role. At Separators, we help facilities establish clear, repeatable procedures for safe operation and shutdown, and recommend preventive maintenance schedules. During startup, our team works alongside operators to adapt automation to the plant’s unique processes, and we remain available for ongoing support long after installation.
Bring automation to your floor
Ready to optimize your production workflow? Whether you're updating existing automation or implementing new control panels, our Technical Service Group provides on-site training, troubleshooting support, and ongoing guidance tailored to your facility’s needs.
