When it comes to getting the most out of your centrifuge, a great place to start is by taking an honest look at your separation process. Centrifugal separation is complex, to say the least. Every process differs based on countless variables all working together. Still, when you break things down to their simplest forms, you’ll find that separation processes as a whole all depends on similar variables.
By servicing centrifuge equipment all across the United States, we’ve come to know these machines really well. After all, Separators Inc. is the largest independent centrifuge service provider in the U.S. We work on (and remanufacture) machines from all the major OEMs and we’ve developed an expertise that allows us to help customers — and facilities — operate at peak efficiency.
Having a centrifuge is vital to many businesses. For instance, dairy companies across the country rely on a working machine to make the best milk products that consumers can find on a store shelf. Centrifuges can perform a whole gamut of operations and these machines are found in a wide range of industries.
Today, rather than talking about the general concept of a centrifuge and its accompanying technology, I'd like to take a chance to discuss their efficiency. In particular, I'll be taking a look at the milk production process.
The centrifugal separation of milk can be a tricky business if your machines aren't efficient. But how could they be more productive? We'll go over five ways to optimize your milk separator and kick your production into high gear.
There are endless ways to decrease and improve your separation process efficiency. As you know, centrifuges are rated by the volume of material they process per hour. If your centrifuge is rated at 40,000 lbs. per hour, that's the greatest amount of material it can process efficiently.
Both routine maintenance and occasional service are essential to keeping your equipment running optimally. This is to say, centrifuge service cannot be skipped or avoided, but it can be made easy.
In today’s world, if you run separators, you run with automation. Sure, you might have components of your process that are still manual, but overall, automation is what’s responsible for the performance of each centrifuge. Feedback from pressure transmitters, temperature meters, and back pressure valves communicate with a control system, telling the automation how to adjust processes in real-time. That, in effect, is what controls the machines.
All too often, issues with a centrifuge’s separation process aren’t related to the centrifuge itself, but instead with the components around it. When it comes to troubleshooting and diagnosing a process problem, some technicians look to the machine first, but this is not the most efficient or effective way to go about things.
When you're familiar with centrifuges, you'll see they are simple machines. They do one job, and when they're properly outfitted and operated, they do that one job extremely well. Our training and consulting services educate owners and operators on how to successfully run their equipment and optimize their separation process.
Before we dive into the role air pressure plays in centrifuge performance, it’s important to point out that air pressure is just one factor out of many. In other words, air pressure is important, but it’s not the whole picture. With that being said, here’s a look at how air pressure impacts centrifuge separators.
When it comes to centrifugal separation, there are numerous ways to increase efficiency and optimize the separation process. We’ve found that by taking the time to analyze your process and identify areas for improvement, businesses see a dramatic improvement
Here are four things that commonly affect the efficiency of centrifugal separation.